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Independent Rear Suspension Forum » Jaguar IRS Motion Ratio » 5/14/2012 6:12 am

Some good points, and I especially like the idea of moving the shock outboard. Could anyone comment on the convention of pointing the shock towards the tire contact patch? Intuitively it seems good, but in looking at leverage, ratios and all that it seems it shouldn't matter in the least. Especially in light of some of the cantilevered inboard designs.

Seems pretty obvious that up to the design limits of the shock, the more shock motion you can get for a given wheel motion the more tunable the suspension will become. So wouldn't the first requirement be to determine the limits of the shock? We have some pretty advanced off-road units, but why would we want to use that here? Seems like size and complexity is an issue. The key I think is to work within the performance envelope of the shock or coil-over that fits the available space at a reasonable price.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 5/06/2012 7:15 am

Fantastic! Thank you Jim, that was exactly where I was headed with this. If I take a rough estimate of the stock MGs rear RC being in the center of the axle, (which is probably not far off) that would be about 12" above the ground. So the Jag IRS reduces the roll axis inclination to a bit less than half what it was before.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 5/05/2012 10:35 am

Thanks Jim. The one that is on the road seems to handle pretty nicely, and so far everyone who has driven it has been well impressed with it (somewhere between one and two dozen drivers). It has no roll bars but feels pretty well balanced. At the limit we get a slight rub somewhere in the back but it is so little we haven't been able to determine where it is yet. Might just be a matter of a couple hammer strokes, or we could fit roll bars.

My car has bigger diameter tires and rides a little higher. It also uses stagger with a 315/35-17 rear and 265/45-17 front (I think) and has a posi with fairly stiff preload, all of which affects the handling. But I think it'll be within reason.

If I could get some sort of a handle on the Jag RC it'd tell me a lot about the roll axis of the car. We took a stock XJ6 unit and narrowed it 5-1/4" IIRC, 3" off one side and 2-1/4" off the other to center the driveshaft. Naturally that will shift the RC slightly and I might build the next one centered just because of all the questions that causes, but unless you put the driver in the center of the car I can't see it really making any difference. In fact it could very well offset driver weight.

So it seems to me that the Jag IRS is generally set up within a range between level half shafts and level LCAs. My thinking is that level half shafts is probably correct.  The MGB rear suspension of course has the RC at the level of the spring hangers. Well, more accurately I guess, where the line from the front spring hanger to the shackle hanger intersects the vertical plane of the axle. At least that is my understanding of how it is located. What I would like to determine is if that point is within the range mentioned above, or how much above it. If the half shafts are level then the IC is going to be at the level of the half shafts or wheel center, some distance out so clearly the RC should be perhaps just something like 2-4" above the ground.

If true, this greatly reduces the angle of the

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 5/04/2012 5:05 am

Just wanted to get  general feel for it. Knowing the details will not affect how the car handles. Anyway it looks very much like the front RC is at or near ground level and the front CG cannot be improved any further. Apparently the rear RC is a bit higher and the rear CG may be higher as well but it may be lower. So the rear moment arm is likely shorter, which goes well with the softer, longer travel rear suspension. All in all I think the result is pretty well balanced out.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 5/03/2012 5:47 am

Apparently I was wrong. I'll try to check physical parts in the next day or two but the MG guys tell me that the control arms ARE parallel. That would put the instant center midway between the arms at infinity, making the RC just slightly above the ground. I'm still trying to get info on the CG.

Anyone know what the roll center for the Jag IRS is? Any estimate of the rear CG on, say a Cobra for instance?

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 5/02/2012 5:40 am

Interesting stuff. The Arntz Butler used the same MG front suspension, control arms are definitely not parallel. It'll be next week before I put the car back on the lift but I'll have a closer look then and try to take some measurements. But just from the sound of it, it would seem that the RC at both ends is going to be fairly low, with possibly the rear a little higher. Now if only I could find the info on CG.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 5/01/2012 5:07 pm

I've asked the MG guys where the RC is on the front of the MGB. One guy came back and said it was at ground level. I don't know if that is true or not, but it is common to see the LCA's inclined to the inside.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 5/01/2012 5:37 am

Take the midpoint at infinite distance.
That beer drinker has got WAY too much coordination.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/29/2012 7:55 am

Wow, that helped a lot. Also sort of explains why you might want to push the roll center below the road surface in some cases, especially with a low CG to get more down force on the tire. BUT, here is where it does not make sense. Total maximum down force is limited to the weight of the car plus aerodynamics. If we disregard the aero for a bit, car weight is all we have. Now it is true, we can concentrate that all on the outside tires. We can also shift as much of it as we want to the inside, theoretically. IF all tires were planted squarely, the ONLY advantage to concentrating the down force on the outside tires is that they are on a radius to the corner center point that is shorter by the width of the car than the inside tires. However, this is enough of a margin to win races in some cases. What advantages would there be to even downforce? Well, if all four tires are equally loaded then all four maintain the same tread temperature so on a road course all are equally sticky and the tread compound can be optimized in a narrower band. With outside loading the outside tires get hot while the inside tires cool down so temp variations are wider and the tires must work in a wider temp range. Is this enough to use as a competitive advantage? Perhaps, but apparently at this point the suspension geometries are still in the way of doing this and a new design would be needed to get rid of the jacking forces mentioned above. What geometry would do this? I don't have a clue. But if you don't have to fight roll all the time than camber changes present much less of a problem and it seems that most of the development on the double A suspension has been to try and control camber.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/28/2012 9:57 am

So if the roll couple is like a shovel stuck in the ground with centrifugal force and gravity acting on the handle at the CG, moving the moment center (roll center) above the handle, (shovel upside down sticking into the ceiling) would cause the car body, (ceiling) to plant the inside tires. Which is what I've been trying to say all along. So the same question: Why do we try to get a low roll center? Isn't it better to shoot for a short roll couple? No roll couple at all? Even possible negative roll couple?

I do get the point about matching the roll angle front to rear. Wouldn't the best way to do that be to use similar geometry front and rear?  (Of course this obviously means IRS, how apropos).

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/27/2012 5:18 am

Ralphy, are you saying the rock is the car body (assume CG or mass centroid is halfway up I guess)? So what is the lever? Is the base of the rock the contact patch? If the lever establishes the RC then something is backwards here, since the lever is acting on the rock rather than the other way around. If the rock acts on the lever then the rock will tip over when the lever is low and it will slide when the lever is high. It's the car body, Center of Gravity, CG or Mass Center that's doing the pushing, not the roll center. Unless the definitions of these terms are somehow contrary to reason.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/26/2012 6:26 pm

OK, I'm puzzled. How does a higher roll center transfer weight to the outside? The way I see it, the CG is acting through the RC to influence the contact patches. Maybe it's a difference in definitions and conventions. But the CG causes the force and motion and it seems to me like simple leverage through a point which is the RC. If the CG is above the RC the weight will make the body lean outward or roll to the outside. If the CG is below the RC the weight will rotate the body in the opposite direction and make it roll towards the inside of the turn. Is this not correct? How then could this transfer weight to the outside if it is rotating towards the inside? You guys are going to have to explain this one to me, it sounds too much like black magic.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/26/2012 5:57 am

Quite right, and there are far too many who still follow that plan of attack. But skating over bumps is no way to get around a corner. Despite the theory that a sway bar will simply level the car and somehow improve cornering in the process, the simple fact remains that at the limit you put the outside tires right on the hairy edge of adhesion. Transferring more load to them by lifting the inside tire is not going to make them grip any better under those conditions, it will either turn them to jelly or force you to run harder rubber which won't grip as well. Either way you loose traction. Then of course there are the bumps and transferring those from side to side is only going to increase the skateboarding effect.

The stiff springs do have their place, such as enabling you to lower the car and still keep it from bottoming out. But at some point, if allowable, it just becomes good engineering to trade ride height and stiffness for track width and ride quality/anti-skateboarding.

One of those books, it may have been Carrol but I can't remember, went into a very good explanation about the maximum limits of adhesion at the contact patch and how force vectors influence traction. Understanding the influence of lateral G force, braking, acceleration, and suspension movement is key to getting the fastest lap times or maximum cornering in the mountains. Once that is fixed firmly in your mind you can clearly see the results of ideas like applying the brakes to the inside rear tire in in an attempt to assist turn-in and it easily explains why cars with traction control enabled are slower. The same principles apply to sway bars. Provided body lean is not excessive, less is more.

So now, the concern becomes how to control body lean without resorting to sway bars, which in reality are nothing more than a tuning aid rather than a major suspension component. Thinking along those lines, wouldn't lowering the roll center be counter-productive? If the roll axis follows the CG then

Independent Rear Suspension Forum » Theoretical IRS » 4/25/2012 9:56 am

The strength of the control arms might be an issue since they were not designed for acceleration forces. However they WERE designed for braking forces so they might be fine. Might want to do a bit of analysis on that though.

Jim

Front Suspension Discussion and Tech » IRS in the front? » 4/25/2012 5:56 am

Reverse cut gears are something that Ford popularized, I think starting in the late 70's. Before then and after, standard gears were commonly used in the front. You have to think about it a little to get your head around it, but if you spin the axle around the ring is on the opposite side of the diff and runs it in the opposite direction, so it all works out. What Ford did was a re-design for a high-pinion housing that improved the front driveshaft angle. Remember, driveline angle plays a part here and the front driveshaft is fighting it going downhill to the front. So the high pinion improved NVH and u-joint life. (Incidentally, I have a reverse cut 3.54 Dana 44 set if anyone needs them) CV joints in the front driveshaft are another common solution.

You might be better advised to start with the spindles from an IRS 4x4 truck and work inward. I think it will probably be easier that way if you can find something that uses "A" arms already. Though the Vette set up may work also I'd be a little concerned about the strength of the cartridge bearings when you go mounting your 30"+ wheels and tires and hitting the woods, cliffs, and mud pits. You want something that won't break first and foremost, so bigger is better in this case. Also, since your big wheels/tires are going to stick outside the bodywork some anyway, it is worth considering going a little wider. With independent, if you can get wheels that are offset deeply to the outside it means more room for the control arms. Sometimes a LOT more room, and that can really make a big difference both in suspension travel, and in your selection of a donor axle. With the right wheels and the right donor you might not have to narrow the IFS at all. Of course this raises an issue with lockout hub choice but the newer designs commonly use an automatic hub that doesn't project as far as the older designs so there may be something out there that works just fine.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/25/2012 5:25 am

We were getting a little off track, but I agree, engine weight is a critical factor, whether it's Mustang, MG, Cobra, or something else entirely. So in that regard engine choice can be pretty critical, placement certainly is, and again, as also demonstrated in the MG-Roadmaster the extra weight of the IRS can be used to our advantage while at the same time reducing unsprung weight. Certainly adding the same amount of weight at the front when converting to IRS is an option worth considering, and when it can be done in a way that doubles, triples, or even quadruples horsepower and torque then by all means that is a small detail that affects the IRS conversion.

We didn't necessarily approach it from the right direction in light of this being an IRS forum. It would have been more proper to have said something like, "The Jag IRS adds 90 lbs of weight to the rear of the car. While this dramatically reduces unsprung weight, it also opens the possibility of an engine upgrade without compromising vehicle handling." And then maybe we wouldn't have gotten bogged down in specific engine weight details. But the honest truth is that we do all like engines, we all have our favorites, and we'll talk about them almost any chance we get. Besides, engine weights, and especially block, crank, head and other component weights are a long way from being universally known and agreed on.

But in the end I guess all I was really trying to say was that with the Jag IRS and the big engine the handling of the car was remarkably neutral, something worth commenting on, and that the ride and roadholding were noticeably improved. What I do not know however, is what the effect really was on the roll center and the roll axis, going from an "ox cart" leaf spring suspension. I suppose it moved the roll center down but how much I don't know. Edit: I think this all got started by me pointing out that we aren't using any anti-roll bars, either front or rear, on this particular car as of yet. That may cha

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/24/2012 7:32 pm

I bet. That will make a sweet engine. The SBF is a pretty light engine also, within 5 pounds or less of the SBB in some cases. So you do have a real potential lightweight on your hands. Let us know what it weighs when it comes in, OK?

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/24/2012 5:40 pm

More weights: The 215 block weighs 60 lbs, with caps I believe. The 340 block weighs exactly 82 lbs more at 142 lbs. The 300 is 140 lbs. So the 455 block weighs 16 lbs more than the 340. Interestingly enough, the Buick 350 is the lightest of the iron SBB engines, excepting the '64 300 which had aluminum heads. The BBB crank is heavier by some 20-30lbs. We had all of these numbers before the engine ever went into the car the first time (except the weight of the TA block), so we knew it was going to be pretty light.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/24/2012 5:21 pm

That'd be quite a feat TR, and best of luck with it. I hope it turns out as you want. The 215 Buick comes in at 318 lbs. Interestingly enough, when TAPerformance began producing their new all aluminum BBB block the weight was so close to the cast iron block that there was little if any weight savings by going to the aluminum block from cast iron. Now admittedly the TA block is a lot stronger, has reinforcements that the stock block does not, and will support displacements up to at least 700 cid. But still. That's a LOT of aluminum. The difference in weight from the 215 to the 300 and 340 (all the same series of engine) is 80 lbs. The cast iron just about doubles the weight of the block. So TA would have had to add at least 80 lbs to the block and possibly more. I guess it adds up, but it's still a LOT of aluminum.

So anyway, going to an aluminum block for the 455 will not make the engine any lighter. It can make it bigger, will make it stronger, and more reliable in most cases, definitely can make it more powerful, but lighter? Nope. Ain't gonna happen.

I just looked up some numbers. Actual weight for the stock block with caps and brass freeze plugs is 157.5 lbs. TA's aluminum block with steel main caps is 158 lbs. Without the caps it's 112 lbs. Yes, the caps weigh nearly 10 lbs each, but the block is good for 2000 hp, possibly more. Aftermarket cranks come in around 79 lbs.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/23/2012 8:35 am

Thanks TR. I saw that heavy quote on a google search I ran yesterday, I'd guess the searches are chronological and it was recently posted.

Here is a link to a thread that has a photo of the scale used to corner weigh the car:
http://forum.britishv8.org/read.php?4,27968
Now bear in mind this is with no glass or interior, and that shifted the weight rearward. But just the same, you see we're 50 lbs heavy on the driver's corner and 100 lbs heavy on the passenger's side. And of course, this is without a driver, battery or fuel which will also tend to balance out the weights. We are expecting the car to come in just under 2500 lbs when it gets weighed next month and be pretty well balanced.

Jim

Edit: It doesn't look like Pete will make Palestine so we'll have to wait on Bill to weigh the car. Probably be just a few more weeks. J

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/21/2012 6:58 am

Apples and oranges TR. There are other weight charts that show other weights. 600 lbs shows up a lot. For 770 lbs that must be a really heavy air cleaner.  We did corner weights on the car before the interior and glass went back in and it was fairly well balanced. Next month at the annual BritishV8 meet they will corner weigh the car again for a total weight and corner numbers. I'll let you know what they get. The other mods also add up of course. We dropped some weight with the tubular exhaust, alloy water pump and the mini starter of course, but the front brakes added a few pounds. All I know for sure is the numbers I got weighing both engines. Now the way it stacks up is, the aluminum BOPR (215/Rover) is -30lbs. The '64 Buick 300 and SBF are +50 at around 400 lbs. The BBB adds another 50, as does my Buick 340 with Eaton blower and intercooler. Weights are approximate of course.These are all fitted with the light weight parts.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/20/2012 5:53 pm

Making a few assumptions I see. Allow me to clear up some of the confusion. Stock weight distribution of an MGB is 51/49, about as close as it's ever realistically going to get. We've done a lot of engine swaps and that was a heavy 4 cylinder. The typical Rover V8 swap ends up about 30 pounds lighter.

The Buick BB was chosen for several reasons but light weight was at the top of the list. We weighed a similarly equipped original 4 and a 430 BBB with iron heads and intake. The BB was 200 lbs heavier on the money. We swapped to aluminum heads and intake on a lighter '71 455 block for an overall weight increase at the front of under a hundred pounds. On an MGB you have to be very good indeed to feel the difference of that much weight when driving.. To fit the engine in we notched the firewall behind the passenger's side head, moving that small section back 1/2". Low on the driver's side we increased the diameter of the tunnel opening by a similar amount, and lowered the steering cone, requiring a small reposition of the gas pedal, only noticeable if you have really big feet. We also lowered the steering rack, and more dramatic changes were needed at the front to accommodate the oversized radiator. I don't recall the exact size, but something like 17 x 32 double row aluminum.

But we didn't stop there. By adding the Jag IRS at the rear we increased the weight at the rear of the car by 90 lbs, while of course greatly reducing unsprung weight, greatly increasing suspension travel, and widening the track by nearly six inches, also allowing us to fit wider tires. (fenders were flared of course) So the overall weight balance is the same as original, just a couple hundred pounds heavier. In return for that we got better suspension and brakes, plus somewhere in the neighborhood of 400 extra horsepower. That's a trade I'll take nearly any day.

Now at the front. you are quite right, and the only thing we did there was increase the width of the tires. Though we may have moved t

Independent Rear Suspension Forum » The Jaguar IRS picture thread » 4/18/2012 6:29 am

Jim Blackwood
Replies: 159

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Rigid mount. That'll be a little noisy.

Jim

Independent Rear Suspension Forum » Importance of Roll Axis to Your IRS Installation » 4/17/2012 7:51 am

Interesting comments. I might as well chime in. May not add much but we'll see. We've had an interesting experience with the MG-Roadmaster, and it shares many characteristics with the Cobra, particularly the Arntz-Butler variety. About the same size, weight and power, same suspensions basically, and weight distribution is probably very similar. One significant difference is increased rear suspension travel (8") and another is air suspension at the front.

We have no roll bars on the car whatsoever. Now mind you this is not a track car. It is a street car and cannot be said to have finished evolving. So we have no competitive track times thus far and that has not really been a focus. However, it has been on the track, in the hands of an experienced race car driver (Hal Waldrop), and it has been driven by a number of our members who are very competent and fast drivers. Our general consensus is that the car seems to be quite fast, could use a little less body roll but is not generally excessive, turns in quickly and is very controllable. However I'm quite sure that nobody has well and truly put it sideways yet. I've slid it a little. The suspension is very compliant and it takes the worst road irregularities in stride without getting the least bit upset. An almost dangerous characteristic as you begin to think you can ride over anything at any speed.

But the point here is that it has no sway bars, either on the rear or the front. Handling is pretty neutral with just a hint of being nose happy. My opinion is that just a little more rubber on the rear might balance it out perfectly.

In my experience with these cars, which handled pretty darned good before we ever did the first thing to them, handling is a very relative thing and depends on the objectives and the type of driving, but almost across the board if you can lower the body and widen the track the outcome is positive in a bunch of ways, one of which is decreasing the stiffness needed in the roll bar(s). Stiffer

Independent Rear Suspension Forum » The Jaguar IRS picture thread » 3/29/2012 10:01 am

Jim Blackwood
Replies: 159

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So, from what I can tell from what I could see of those videos we're not quite on the same page. What you're calling wheel hop seems to be what I'd just call a little bounce or maybe uneven traction, or maybe squat. When I think of wheel hop I'm thinking of pretty violent excursions, maybe even with the tire leaving the pavement. Hop, to me implies a rather massive loss of traction. But what I saw in those clips, good traction was still there, just sometimes a little better. I understand that it could hurt you in a drag race but it seems like a much smaller issue to deal with, and probably has more to do with planting the tires. Heck, that one clip showed definite squat of several inches and there's no way to keep the traction even with that going on.

Jim

Independent Rear Suspension Forum » The Jaguar IRS picture thread » 3/28/2012 6:46 am

Jim Blackwood
Replies: 159

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Oh well. High speed cameras and all would be super trick but without a close buddy at Mythbusters or Top Gun that's not happening either. Maybe in 20 or 30 more years that technology will trickle down to us but by then I won't care anyway.

And does it really even matter? TR cured his wheel hop. I've never had a problem with it. Might as well just keep on doing things the same way.

Jim

Independent Rear Suspension Forum » The Jaguar IRS picture thread » 3/27/2012 1:42 pm

Jim Blackwood
Replies: 159

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Ralphy, If you'd like to try it that way I'll do all I can to assist. What I see as a problem is the squishy nature of the test in general. Tires squirm and move, bodies twist, bushings give, etc.. But, for that particular vehicle those must all be dealt with so the test is still valid.

Jim

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